Model Specifications


Custom sizes and configurations available on request.

Custom ZMF
  • Temp Range:
    350–700 °C
  • Capacity:
    22 tons and above
  • Heating Type:
    Customize heating options are available
  • Crucible Type:
    Customizable
  • Control:
    SCADA Compatible
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Key Features at a Glance

Optimized Temperature Range

350 °C to 700 °C, tailored for safe and efficient zinc melting

Rapid Melting Capability

High-efficiency crucible or reverberatory designs for fast throughput

Heating Options

Oil-fired or electric coil heating options based on power availability and cost-efficiency

Durable Crucible

DSQ Kettle, Ceramic, graphite, or cast iron crucibles designed for high thermal resistance and zinc compatibility


Advanced Control Panel

Digital PID or PLC system for temperature precision and safety interlocks

Insulated Structure

Low heat loss with ceramic fiber insulation or refractory brick lining

Safety-Oriented Design

Over-temperature cut-off, gas safety valves, exhaust system, and anti-leak crucible housing

Included Accessories


Standard

Insulated housing with DSQ Kettle

Burner or heating element (depending on model)

Control panel with temperature feedback

Safety systems with gas leak detector and overheat cut-off

Mechanical stirring mechanism (optional)

Optional Upgrades

Tilting frame for easy pouring

Kettle lift and charging station

Molten metal level sensors

Burner automation for fuel-saving

Exhaust fume handling system

SCADA or data logging integration

APPLICATIONS


Our Zinc Melting Furnaces are widely used for:

Zinc Casting

Foundries and alloy casting shops


Hot-Dip Galvanizing

For pipes, fasteners, structural steel, etc.


Pressure Die Casting

Automotive and consumer components



Zinc Recycling

Scrap or dross remelting for reuse


Alloying

Blending of zinc with aluminum, copper, or magnesium


Laboratory Use

R&D work and metallurgical sample melting


How to Choose the Right Furnace?

Capacity
Choose based on daily melting requirement (100 kg to 10 tons)
Heating Source
Electric for cleaner operation; gas-fired for faster melting and lower cost
Crucible Type
40mm - 50mm DSQ Kettle, Graphite for thermal shock resistance; Cast Iron for long life
Melting vs. Holding
Go with crucible furnace for holding, reverberatory for melting large volumes
Automation
PLC + HMI recommended for continuous production
Alloy Composition
Needs precise control and stirring if alloying zinc with aluminum or copper

Get a Quote or Talk to an Expert

Ready to upgrade your establishment with high performance Muffle Furnace?
Contact our sales team or request a custom quote in just a few clicks.

👉 Call Us : +91- 9082402565 / 7417517965 / 8850198893
📧 Email : sales@genexenergytech.com / projects@genexenergytech.com
📍 Location: Genex, Plot No, B-105, Udyog Bhavan, AM 20, MIDC Rd, Anand Nagar, Industrial Park, Additional M.I.D.C, Ambernath, Maharashtra 421506

Why Choose Us ?

Industry experts in thermal systems

Modular & customizable builds

Designed to fit your exact need

Quality of Work

Certified safety and quality standards


Fast Delivery & AMC

Nationwide sales & support, fast delivery, and AMC options

24×7 industrial operation

Expertly engineered for 24×7 industrial operation


Sales & Support

Global support with installation, commissioning, and training