What is Pyrolysis?

Pyrolysis is a thermal decomposition process where organic material is heated to high temperatures (typically 350°C – 650°C) in the absence of oxygen. Unlike combustion, it doesn’t burn the material — it breaks it down into three primary products:
- Pyrolysis Oil (Bio-oil)
- Syngas (Combustible Gas)
- Biochar (Solid Carbon Residue)
This cutting-edge technology is at the heart of the circular economy, converting waste into fuels and materials for reuse.

Why Pyrolysis?

As industries and governments look for sustainable waste management and renewable fuel options, pyrolysis emerges as a powerful, low-emission alternative to landfilling, incineration, and traditional fossil fuels.
- Converts non-recyclable plastics and biomass into usable fuel - Reduces environmental pollution and carbon emissions - Offers economic returns from waste streams - Enables localized waste-to-energy models
Result: A flexible, scalable solution to produce energy, recover materials, and reduce landfill loads.

The Pyrolysis Process


Step by Step

Feedstock Preparation

Input material like biomass, plastic waste, rubber, or tires is shredded and dried

Pyrolysis Reactor Heating (350°C – 650°C)

Heated in an oxygen-free or inert atmosphere (e.g., nitrogen)
Thermally cracks long molecular chains

Vapor Separation & Cooling

Vapors are cooled and condensed into pyrolysis oil

Non-condensable gases collected as syngas

Solid Residue: Biochar/Carbon Black

Recovered for use in agriculture, filtration, metallurgy, or as solid fuel

APPLICATIONS

Pyrolysis Oil (Bio-Crude)

Can be refined into fuel for industrial burners, boilers, or diesel engines

Syngas

Used to heat the pyrolysis reactor itself or generate power

Biochar / Carbon Black

Useful as soil enhancer, adsorbent, or solid fuel
Can sequester carbon in the soil for decades


Why Invest in Pyrolysis?

Supports Circular Economy

Recover value from “unrecyclables”

Reduces Industrial Waste

Turn cost centers into profit centers

Creates Alternative Revenue

Sell pyrolysis oil, biochar, or energy

Eco-Friendly Branding

Align with ESG goals and carbon neutrality

Government Support

Eligible under many waste-to-energy schemes

Perfect for plastic recyclers, agro-industries, municipalities, MSMEs, and EPC contractors.

Benefits of Partnering with Genex Energy Technology

At GENEX ENERGY TECHNOLOGY PVT. LTD, we blend mechanical precision, thermal process expertise, and automation to build the next generation of pyrolysis systems.

Fully Automated Pyrolysis Units

With temperature control, feed control, and gas monitoring

Modular & Scalable Design

From 50 kg/hr pilot to 5 TPD commercial units

Integrated Gas & Heat Recovery

Maximizing energy reuse

Zero-Emission Options

With scrubbers and condensers

Expert Engineering Support

From feasibility to full-plant commissioning

Our Technology, Your Advantage

We deliver:

Batch or Continuous Pyrolysis Reactors

Plastic-to-Fuel & Biomass-to-Oil Configurations

Condensing Systems for Clean Oil Recovery

Emission Control Systems

Smart Control Panels with Data Logging

Get a Quote or Talk to an Expert


Ready to upgrade your establishment with the new emerging thermal technologies?
Contact our sales team or request a custom quote in just a few clicks.

👉 Call Us : +91- 9082402565 / 7417517965 / 8850198893
📧 Email : sales@genexenergytech.com / projects@genexenergytech.com
📍 Location: Genex, Plot No, B-105, Udyog Bhavan, AM 20, MIDC Rd, Anand Nagar, Industrial Park, Additional M.I.D.C, Ambernath, Maharashtra 421506

Why Choose Us ?

Industry experts in thermal systems

Modular & customizable builds

Designed to fit your exact need

Quality of Work

Certified safety and quality standards


Fast Delivery & AMC

Nationwide sales & support, fast delivery, and AMC options

24×7 industrial operation

Expertly engineered for 24×7 industrial operation


Sales & Support

Global support with installation, commissioning, and training